AA1-HDSD - ACT Heavy Duty Performance Street Rigid Clutch Kit
Note: Must be used with SACHS dual-mass flywheel #DMF91115.
Specifications
| Item Description | ACT Heavy Duty Performance Street Rigid Clutch Kit |
|---|---|
| Product Weight (lbs.) | 12.0 |
| Torque Capacity (ft/lbs.) | 280 |
| Torque Capacity Over OE | 38% |
| Disc Material | Organic |
| Clutch Disc Diameter (Inches) | 9 |
| Clutch Disc Diameter (Millimeters) | 228 |
| Input Shaft Diameter (inches) | 0.9375 |
| Pressure Plate Type | Heavy Duty |
| Warranty | 12 Months (view details) |
Description
AA1-HDSD kit features ACT's most popular Heavy Duty pressure plate. ACT Heavy Duty pressure plates use exclusive diaphragm design to increase clamp load, reduce deflection and maximize clutch life. All diaphragms endure a four-stage, heat-treating process for unparalleled performance. ACT pressure plates have precision cover stampings to provide rigidity and consistency. The ACT performance street rigid-hub discs feature premium organic materials with high copper content for better heat transfer and steel-backed lining for greater burst strength and durability. The chrome-moly hub is heat-treated for strength and durability. Rivet design and materials are carefully selected for maximum strength. These discs are the minimum weight street disc for faster shifts. ACT's street rigid-hub discs provide race-proven performance with street manageability.
| Feel | Light to moderate pedal effort, smooth positive engagement, increased gear rattle |
|---|---|
| Life | Longer friction life, extended by ACT's exclusive diaphragm design, rigid design may increase spline wear |
| Quality | Carefully engineered, precisely assembled, accurately balanced, with premium organic friction materials for heat tolerance and reduced fade |
| Recommended Use | Recommended for street and race use |
| ACT Difference | 100% clamp load tested and dynamically computer balanced for smooth high RPM reliability |
Vehicle Fitment
| Application | Engine |
|---|---|
| 1997 Audi A4 Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 1997 Audi A4 Quattro Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 1998 Audi A4 Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 1998 Audi A4 Quattro Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 1998 Volkswagen Passat GLS | 1.8 L4 GAS FI 1781cc |
| 1999 Audi A4 Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 1999 Audi A4 Quattro Avant | 1.8 L4 GAS FI 1781cc | DOHC |
| 1999 Audi A4 Quattro Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 1999 Volkswagen Passat GLS | 1.8 L4 GAS FI 1781cc |
| 2000 Audi A4 Avant | 1.8 L4 GAS FI 1781cc | DOHC |
| 2000 Audi A4 Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2000 Audi A4 Quattro Avant | 1.8 L4 GAS FI 1781cc | DOHC |
| 2000 Audi A4 Quattro Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2000 Volkswagen Passat GLS | 1.8 L4 GAS FI 1781cc |
| 2001 Audi A4 Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2001 Audi A4 Quattro Avant | 1.8 L4 GAS FI 1781cc | DOHC |
| 2001 Audi A4 Quattro Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2001 Volkswagen Passat GLS | 1.8 L4 GAS FI 1781cc |
| 2002 Audi A4 Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2002 Audi A4 Confort | 1.8 L4 GAS FI 1781cc | DOHC |
| 2002 Audi A4 Quattro Avant | 1.8 L4 GAS FI 1781cc | DOHC |
| 2002 Audi A4 Quattro Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2002 Audi A4 Quattro Le Mans | 1.8 L4 GAS FI 1781cc | DOHC |
| 2002 Volkswagen Passat GLS | 1.8 L4 GAS FI 1781cc |
| 2003 Audi A4 Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2003 Audi A4 Quattro Avant | 1.8 L4 GAS FI 1781cc | DOHC |
| 2003 Audi A4 Quattro Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2003 Audi A4 Vangard | 1.8 L4 GAS FI 1781cc | DOHC |
| 2003 Volkswagen Passat GL | 1.8 L4 GAS FI 1781cc |
| 2003 Volkswagen Passat GLS | 1.8 L4 GAS FI 1781cc |
| 2004 Audi A4 Avant | 1.8 L4 GAS FI 1781cc | DOHC |
| 2004 Audi A4 Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2004 Audi A4 Quattro Avant | 1.8 L4 GAS FI 1781cc | DOHC |
| 2004 Audi A4 Quattro Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2004 Volkswagen Passat GL | 1.8 L4 GAS FI 1781cc |
| 2004 Volkswagen Passat GLS | 1.8 L4 GAS FI 1781cc |
| 2005 Audi A4 Avant | 1.8 L4 GAS FI 1781cc | DOHC |
| 2005 Audi A4 Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2005 Audi A4 Quattro Avant | 1.8 L4 GAS FI 1781cc | DOHC |
| 2005 Audi A4 Quattro Base | 1.8 L4 GAS FI 1781cc | DOHC |
| 2005 Volkswagen Passat GL | 1.8 L4 GAS FI 1781cc |
| 2005 Volkswagen Passat GLS | 1.8 L4 GAS FI 1781cc |
Kit Contents:
Frequently Asked Questions
- Are ACT clutches balanced?
- Yes! All ACT clutch assemblies are computer spin balanced to within .25 oz-in to guarantee help smooth operation across the entire RPM range. For comparison, stock production clutches are typically balanced to within .50 oz-in. Lower is definitely better!
- Will an ACT clutch increase pedal effort?
- ACT pressure plates are specifically designed to handle high torque applications. With ACT's durable design, expect an increase in pedal effort between 15-40% (Heavy Duty) and 50-80% (Xtreme), depending on the application. Clutches developed with less pedal effort often result in a lack of longevity, torque capacity and/or engagement quality.
- Do ACT clutches require a break in period?
- For organic street discs, we recommend breaking in the clutch for 300-500 miles with mild engagement, such as stop-and-go city driving prior to racing or spirited driving. ACT race discs usually only require a few hard slips to lap in the surfaces prior to normal driving or racing. Do not overheat the clutch during the break in period, as this can result in friction surfaces fusing together, hot spots, and friction surface glazing.
- Are ACT clutches repairable or rebuildable?
- In some situations, rebuilds or repairs may be possible (see warranty), after inspection of the clutch assembly. Please contact our technical department for further information. Because of special modifications, we do not recommend servicing by a general clutch rebuilder.
- How much does an ACT clutch weigh?
- The weight of the ACT clutch assembly will usually be the same as a stock OEM clutch assembly.
PROP 65 WARNING
This product can expose you to chemicals including carbon black, glass wool fibers, and silica (in clutch discs), chromium and nickel, which are known to the State of California to cause cancer or birth defects or other reproductive harm. for more information, visit www.P65Warnings.ca.gov